Date of Award

2023

Document Type

Open Access Master's Report

Degree Name

Master of Science in Electrical and Computer Engineering (MS)

Administrative Home Department

Department of Electrical and Computer Engineering

Advisor 1

Paul Bergstrom

Committee Member 1

Glen Archer

Committee Member 2

Lyon King

Abstract

Orbion Space Technology is a developer and manufacturer of electric propulsion systems for military and commercial spacecraft. Orbion’s products include a Power Processing Unit (PPU) which is utilized for power and control of the satellite propulsion system. These PPUs are complex electro-mechanical assemblies that include multiple Printed Circuit Board Assemblies (PCBA) and are built to IPC standards. To ensure smooth fabrication and to reduce the risk of complications from in-process rework of PCBAs, comprehensive electrical functional testing at the board-level is required before higher- level assembly. Electrical functional testing provides verification of quality, workmanship, and manufacturing defects of the PCBAs. The test fixtures detailed in this report are intended for use in a manufacturing line and are rugged, technician-friendly, and capable of meeting Orbion’s testing requirements. This project delivers a functional 200V power supply, a functional automated test fixture, and a design for a second automated test fixture.

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